Engineering. Automation.
Intelligence.
Dukes Controls is a full-service industrial engineering and controls company. We design facilities, build automation systems, optimize energy usage, and monitor your critical equipment with AI-powered predictive analytics.
Trusted by industrial leaders across manufacturing, food production & energy
Every boiler in your plant.
One screen. From anywhere.
BurnerLink is our remote boiler monitoring solution — a clear, live picture of each boiler's status, pressure, flame, and efficiency, so your team spots trouble early, proves its daily safety checks, and keeps every unit running at peak efficiency.
- Plain-English status, pressure, flame, and efficiency for every boiler
- A guided daily safety walk-down, time-stamped and logged by operator
- Live alarms and 24-hour history — diagnose nuisance trips without a truck roll
- Powered by the PlantPulse platform on the back end
Engineering, Automation & Monitoring
Dukes Controls is more than a monitoring company. We design, build, and optimize industrial systems from the ground up — then keep them running with intelligent monitoring.
Design Engineering
Full facility design engineering services for food, beverage, and industrial plants. From concept through commissioning, we design systems that work.
- Food & beverage facility design
- Industrial process engineering
- Electrical and controls design
- P&ID and layout development
Automation & Integration
Custom controls design, implementation, and integration. We specialize in connecting isolated line equipment so your production line works in unison instead of isolated work cells.
- Production line integration
- PLC/HMI programming
- Controls system optimization
- Isolated equipment connectivity
Desiccant Dryer Solutions
Custom desiccant dryer design and energy-saving conversions for existing systems. We co-designed a 9,000 CFM desiccant dryer with The John J. Barry Co. that saved our customer over $120,000 in electrical costs the first year.
- Custom dryer design & engineering
- Energy savings conversions
- Existing system optimization
- Proven $120K+ annual savings
Introducing PlantPulse Technologies
Built by Dukes Controls and purpose-made for industrial operations, PlantPulse is our AI-powered monitoring platform that turns raw sensor data into actionable intelligence — so you can predict failures, not just react to them.
AI-Driven Analytics
PlantPulse runs Matrix Profile algorithms 24/7 on your sensor data, learning normal patterns and detecting subtle anomalies that threshold alarms miss. Catch bearing degradation, vibration drift, and efficiency losses weeks before failure.
Automated Reports
PlantPulse generates daily and monthly reports with health scores, efficiency trends, detected anomalies, and prioritized maintenance recommendations — delivered straight to your inbox.
Real-time Dashboards
Custom dashboards showing live sensor data, trending charts, and equipment health — accessible from any device, tailored to your specific plant setup.
Smart Alerting
Context-aware text and email alerts that explain what's happening, why it matters, and what to do — not just "value exceeded threshold."
Cloud-Native
Securely hosted with automatic updates, encrypted data transfer, and 99.9% uptime. No servers to manage, no software to install — just connect and go.
Getting Started Is Simple
We handle the complexity so you can focus on running your plant. Here's how we get you up and running.
We Connect
Our team installs wireless sensors on your equipment or connects directly to your existing controllers — Honeywell, Siemens, Fireye, and more. Zero disruption.
PlantPulse Analyzes
Our platform learns your equipment's normal behavior and starts identifying anomalies, trends, and degradation patterns in real time using AI.
You Act
You receive smart alerts, automated reports, and prioritized maintenance recommendations — so your team takes the right action at the right time.
"Dukes Controls installed PlantPulse on our boiler systems and it detected a bearing degradation trend 3 weeks before our scheduled maintenance window. We avoided a $40,000 emergency repair and 16 hours of unplanned downtime."— Plant Operations Manager, Food & Beverage Manufacturer
Ready to Protect Your Equipment?
From design engineering to predictive monitoring — let's talk about what your facility needs.