PlantPulse connects directly to your Honeywell, Siemens, and Fireye boiler controllers — turning existing control data into AI-powered predictive intelligence that catches failures before they happen.
PlantPulse doesn't require ripping out your existing infrastructure. We plug directly into your Honeywell, Siemens, and Fireye controllers to extract real-time data and apply AI analytics on top.
Full integration with Honeywell's boiler management and flame safeguard systems, including the 7800 Series relay modules and RM7800/RM7840 controllers.
Deep integration with Siemens LMV combustion management systems and S7 PLCs powering your boiler operations, including the LMV5 and LMV3 series.
Complete integration with Fireye flame safeguard controls and UV/IR scanners, including the NexusHD, BurnerLogix, and YB110 series for real-time flame quality analytics.
Most facilities only account for repair costs. The true impact of an unplanned boiler shutdown is 5-10x higher when you factor in production loss, emergency labor, and regulatory consequences.
Traditional monitoring waits for alarms. PlantPulse AI watches every data point continuously, identifying subtle deviations that signal developing issues days or weeks in advance.
PlantPulse AI identifies a subtle shift in flame signal variance during high-fire operation. Standard alarms see nothing — the values are still within normal range.
The AI correlates declining flame signal with increasing ignition trial time. A degradation trend is confirmed and a report is generated with recommended maintenance actions.
Flame signal crosses PlantPulse's predictive threshold (still above the controller's alarm point). Smart alert sent to maintenance team with root cause analysis and urgency level.
Without PlantPulse, this is where the boiler locks out. Production stops. Emergency calls go out. With PlantPulse, the scanner was already cleaned during a scheduled window — zero impact.
Direct connection to your Honeywell, Siemens, or Fireye controllers. We handle the wiring, configuration, and data mapping — zero disruption to your current operations.
Real-time Grafana dashboard showing flame signal, efficiency metrics, lockout history, and trending — accessible from any device, tailored to your specific boiler setup.
Matrix Profile algorithms running 24/7 on your boiler data, learning normal patterns and flagging deviations that human operators and threshold alarms miss.
Daily and monthly AI-generated reports with health scores, efficiency trends, detected anomalies, and maintenance recommendations delivered to your inbox.
Context-aware text and email alerts that tell you what's happening, why it matters, and what to do about it — not just "value exceeded threshold."
Our team continuously tunes your monitoring as your plant evolves. New equipment, seasonal changes, load variations — PlantPulse adapts with you.
Get a free assessment of your boiler monitoring setup and see how PlantPulse can protect your operation.