Dukes Controls is a full-service industrial engineering and controls company. We design facilities, build automation systems, optimize energy usage, and monitor your critical equipment — all under one roof.
From facility design through production line integration, our engineering team delivers turnkey solutions for food, beverage, and industrial operations.
Full facility design engineering services for food, beverage, and industrial plants. From concept development through commissioning, we design systems that are built to run.
Custom controls design, implementation, and integration specializing in production automation. We connect isolated line equipment so your production line works in unison instead of isolated work cells.
Custom desiccant dryer design, engineering, and energy-saving conversions for existing systems. We build new dryers and retrofit existing ones to dramatically reduce energy consumption.
"Dukes Controls co-designed a 9,000 CFM desiccant dryer with The John J. Barry Co. for our facility. The energy-efficient design saved us over $120,000 in electrical costs in the first year of operation alone."— Industrial Facility Manager
Our AI-powered monitoring platform turns raw sensor data into actionable intelligence. Predict failures before they happen and optimize your operations with data.
Continuous wireless vibration analysis for motors, gearboxes, and bearings using Banner Engineering sensors. Detect imbalance, misalignment, and bearing wear before they become failures.
Direct integration with Honeywell, Siemens, and Fireye boiler controllers. AI-powered flame signal analysis, combustion efficiency tracking, and predictive lockout prevention.
Monitor energy usage, detect air leaks, and optimize pressure setpoints across your compressed air system. Reduce energy waste and extend compressor life with data-driven insights.
Track OEE, throughput, and cycle times across your production assets. Correlate data from multiple machines to identify bottlenecks and optimize your entire production line.
Custom Grafana dashboards with historical analysis and benchmarking. Transform raw sensor data into actionable visual intelligence accessible from any device, anywhere.
Zero-wire, battery-powered sensor networks using Banner Engineering wireless platforms. Cellular connectivity eliminates the need for plant IT infrastructure or network dependencies.
Whether you need engineering design, automation integration, or predictive monitoring — let's talk.